Materials Engineered
for Performance.
Foundry chemicals and fluxes, resin coated sand, and furnace and lining materials — manufactured to support melting, holding, moulding, core-making and casting operations.
Product Categories.
Foundry Chemicals
& Fluxes
Fluxes for metal treatment, degassing, grain refining, covering and refining applications.
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Resin
Coated Sand
Specialised resin-coated sand for shell moulding and core-making applications.
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Furnace &
Lining Materials
Silica and magnesite lining materials, heat treatment salts and carbon products.
Explore →Use Request Product Information to browse the full catalogue by category and request details for any product. Our team can also discuss custom formulations for your specific requirement.
Download Our Catalogues.
Download the product catalogues below to share with your team, or keep for reference. For current rates, availability or custom formulations, reach out to us anytime.
Resin Coated
Sand Catalogue
Grade-wise quality test report (A–H), shell sand advantages, packing details and our customers.
Download ↓Foundry Fluxes
& Chemicals
Non-ferrous and ferrous foundry chemicals and fluxes with application notes and our customers.
Download ↓Rate List &
Materials Range
Aluminium foundry fluxes and ferrous foundry products. Contact us for current rates and availability.
Download ↓Resin Coated Sand.
Grade-by-Grade.
High-grade silica sand (Cochin / Mangalore / quartz based) coated with phenol-formaldehyde resin and catalyst for the shell process. The sand is smooth, free-flowing and dry with good resistance to moisture — used for cores and moulds in shell moulding across grey iron, malleable iron, S.G. iron, steel, stainless steel and non-ferrous foundries.
| Grade | % Resin | CTS (psi) | HTS (psi) | Gas Evolution (cc/gm) | Stick Point | AFS |
|---|---|---|---|---|---|---|
| A | 2.5 | 175–185 | 150–160 (10–11) | 8.5 | 100±1 | 60–65 |
| B | 3 | 225–235 | 200–210 (14–15) | 9.5 | 100±1 | 60–65 |
| C | 3.3 | 260–270 | 235–245 (16–17) | 10.2 | 100±1 | 60–65 |
| D | 3.6 | 280–290 | 245–255 (17–18) | 11.0 | 100±1 | 60–65 |
| E | 4 | 305–315 | 280–290 (19–20) | 12.2 | 100±1 | 60–65 |
| F | 4.5 | 345–355 | 320–330 (22–23) | 14.1 | 100±1 | 60–65 |
| G | 5 | 445–455 | 410–430 (28–30) | 16.2 | 100±1 | 60–65 |
| H | 5.5 | 555–565 | 500–520 (35–36) | 18.1 | 100±1 | 60–65 |
Shell Sand Advantages
- Extremely free-flowing, producing cores and moulds of greater density and less prone to erosion by metal.
- Hollow cores and moulds are significantly lighter for handling, with the lowest-cost casting production.
- Deep-drawn patterns with tapers of 0.5° to 3° can be produced by the shell process.
- High out-of-box strengths yield precise dimensional tolerances, reducing machining, fettling and finishing costs.
- The shell process eliminates the need for refractory coatings.
- Cores and moulds remain usable indefinitely — unaffected by humidity and resistant to moisture pickup.
- Exceptionally resistant to damage during handling and storing.
- Excellent casting time after time; simple to process, operable with unskilled labour.
- Low capital investment for core and mould-making equipment, with less sand handling and consumption.
Packing
Resin Coated Shell Sand is supplied in 50 kg laminated HDPE / PP bags. Printed matter includes Date of Manufacture, Batch No. & Bag No.
Custom grades and formulations can be discussed with our team for your specific casting requirement.
Trusted by Foundries
Across India.
We are proud to serve leading foundries, sanitary ware, pump, valve and engineering manufacturers across India — backed by a track record of reliable supply and technical support.
Jindal Stainless Ltd.
Jaquar & Co. Ltd.
Hindalco Industries
Oswal Pumps Ltd.
…and 30+ more leading companies across India
More Than a Manufacturer.
A Technical Partner.
Hands-on foundry and flux experience informs every product we make. Our expertise covers molten metal treatment, flux technology and foundry processes — applied to help customers troubleshoot and improve plant operation.
Need a Material for
Your Foundry?
Request product information or discuss your requirement with the Tirupati Metachems team.
