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Materials Engineered
for Performance.

Foundry chemicals and fluxes, resin coated sand, and furnace and lining materials — manufactured to support melting, holding, moulding, core-making and casting operations.

Catalogues

Download Our Catalogues.

Download the product catalogues below to share with your team, or keep for reference. For current rates, availability or custom formulations, reach out to us anytime.

Catalogue PDF · 3 pages · 205 KB

Resin Coated
Sand Catalogue

Grade-wise quality test report (A–H), shell sand advantages, packing details and our customers.

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Catalogue PDF · 3 pages · 183 KB

Foundry Fluxes
& Chemicals

Non-ferrous and ferrous foundry chemicals and fluxes with application notes and our customers.

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Reference PDF · 2 pages · 158 KB

Rate List &
Materials Range

Aluminium foundry fluxes and ferrous foundry products. Contact us for current rates and availability.

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Resin Coated Sand

Resin Coated Sand.
Grade-by-Grade.

High-grade silica sand (Cochin / Mangalore / quartz based) coated with phenol-formaldehyde resin and catalyst for the shell process. The sand is smooth, free-flowing and dry with good resistance to moisture — used for cores and moulds in shell moulding across grey iron, malleable iron, S.G. iron, steel, stainless steel and non-ferrous foundries.

Grade % Resin CTS (psi) HTS (psi) Gas Evolution (cc/gm) Stick Point AFS
A2.5175–185150–160 (10–11)8.5100±160–65
B3225–235200–210 (14–15)9.5100±160–65
C3.3260–270235–245 (16–17)10.2100±160–65
D3.6280–290245–255 (17–18)11.0100±160–65
E4305–315280–290 (19–20)12.2100±160–65
F4.5345–355320–330 (22–23)14.1100±160–65
G5445–455410–430 (28–30)16.2100±160–65
H5.5555–565500–520 (35–36)18.1100±160–65

Shell Sand Advantages

  • Extremely free-flowing, producing cores and moulds of greater density and less prone to erosion by metal.
  • Hollow cores and moulds are significantly lighter for handling, with the lowest-cost casting production.
  • Deep-drawn patterns with tapers of 0.5° to 3° can be produced by the shell process.
  • High out-of-box strengths yield precise dimensional tolerances, reducing machining, fettling and finishing costs.
  • The shell process eliminates the need for refractory coatings.
  • Cores and moulds remain usable indefinitely — unaffected by humidity and resistant to moisture pickup.
  • Exceptionally resistant to damage during handling and storing.
  • Excellent casting time after time; simple to process, operable with unskilled labour.
  • Low capital investment for core and mould-making equipment, with less sand handling and consumption.

Packing

Resin Coated Shell Sand is supplied in 50 kg laminated HDPE / PP bags. Printed matter includes Date of Manufacture, Batch No. & Bag No.

Custom grades and formulations can be discussed with our team for your specific casting requirement.

Our Clients

Trusted by Foundries
Across India.

We are proud to serve leading foundries, sanitary ware, pump, valve and engineering manufacturers across India — backed by a track record of reliable supply and technical support.

…and 30+ more leading companies across India

Technical Expertise

More Than a Manufacturer.
A Technical Partner.

Hands-on foundry and flux experience informs every product we make. Our expertise covers molten metal treatment, flux technology and foundry processes — applied to help customers troubleshoot and improve plant operation.

01
Molten Metal Treatment
Fluxes and practices for gas removal, covering and refining molten metal.
02
Flux Technology
Formulation and application knowledge in foundry flux chemistry.
03
Foundry Applications
Practical support across moulding, casting and melting operations.
04
Resin Coated Sand
Application guidance for shell moulding and core-making with resin-coated sand.
05
Casting Processes
Understanding of casting process requirements across metal types.
06
Troubleshooting
Responsive technical assistance for plant and process issues.
07
Plant Operation Improvement
Working alongside customers to improve efficiency while protecting quality.
08
Inclusion Removal
Specialised fluxes that help remove dissolved non-metallic inclusions from molten metals.
Speak With Our Team

Need a Material for
Your Foundry?

Request product information or discuss your requirement with the Tirupati Metachems team.